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Sunday, 13 October 2019

How do pistons generate power?



To understand how a piston generates power, the first thing to know is the parts that make up a piston and their functions.

These parts are:
    -connecting rod
    -piston head
    -piston rings
    -connecting rod sleeve bearings
    -gudgeon pin/piston pin
    -snap ring
exploded view of a piston

The connecting rod

 The connecting rod connects the piston head  to the crankshaft

Piston head

This is where the power stroke(explosive power) takes place. The connecting rod pushes the piston head up for compressive power and also transfers motion from the explosive power generated from the explosion of compressed air and gaseous fuel. In four stroke engines, The piston head also pushes the exhaust out of the engine after combustion has taken place.

Piston rings

There are two types of piston rings present on a piston
     -First is the compression rings which assists the piston head in compression and removal of exhaust.
     -Secondly, we have the oil rings which are used for distributing oil in a cylinder engine. The piston's up and down movement would involve friction in sides of the cylinder. Therefore, to avoid this, the oil ring is introduced and they help to lubricate the cylinder and piston body thereby preventing friction which will lead to wear and tear.

Connecting rod sleeve bearings

They provide rotating motion of the crank pin within the connecting rod, which transmits cycling load applied to the piston. Connecting rod bearings are mounted in the big end of the connecting rod.


Piston pin/gudgeon pin

The piston pin connects one end of the connecting rod to the piston head. It provides free movement to the piston head in the cylinder while the connecting rod transfers power from the piston to the crankshaft.

Snap ring

the snap rings are positioned at each end of the piston pin. Their function is to to make sure the piston pin is securely locked in the right position to avoid the piston head slipping off while the piston assembly is working.

How pistons generate power?

The working principle of a piston to generate power is a relatively simple and straight forward process which generally involves the up and down movement of the piston.

To better understand this process, a four stroke diesel engine would be used as our point of reference.


So, how do pistons generate power in a four stroke diesel engine?  
There are four processes a piston follows in a four stroke engine to create power, they are as follows
-          -     Intake stroke
-          -  Compression stroke
-          -  Ignition/power stroke
-          -  Exhaust stroke

The intake stroke

In the intake stroke, the inlet valve opens to let air into the cylinder housing the piston. In this cycle, the piston moves from the top dead centre(TDC) to the bottom dead centre(BDC) to create the maximum space attainable for air.

Compression stroke

In this cycle, the inlet and exhaust valves are closed and the piston moves up from the BDC to the TDC gradually compressing the air until it attains a pressure and temperature in which if just a drop of fuel is added, combustion will take place.


Ignition/power stroke

In this cycle, both valves are closed and the piston is at the TDC with the compressed air. Diesel fuel is then introduced and combustion takes place, this is called the power stroke. The compressive force which comes as a result of the combustion will push the piston back to BDC and at the same time the connecting rod is transferring the motion to the the crank shaft. This is exactly how the piston generates power.

Exhaust stroke

In the exhaust stroke, the exhaust valve is open and the piston moves from the BDC to the TDC expelling burnt gases (which are the result of the power stroke) out through the exhaust outlet.


NOTE

The above cycle works for diesel engines with a four stroke cycle.
Other engine cycles include

- 2 stroke petrol engine
- 4 stroke petrol engne
- 2 stroke diesel engine 


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